Kirkwood Commercial Park, Inverurie, Aberdeenshire. AB51 5NR. United Kingdom
+44 1224 471 200

MAINTENANCE & RELIABILITY

Maintenance Engineering

At Metron we understand the value of getting things right. Good systems, planning and strategy are all essential to ensure plant uptime and maximise availability.

Our Maintenance Engineering programme is built on a strong combination of practical experience and sound theoretical knowledge. We have the tools and skills to optimise your existing programme or build you a new one from scratch.

ASSET REGISTER

  • CMMS BUILD AND OPTIMISATION TO ISO 14224 (RELIABILITY DATA STANDARD) OR CLIENT EQUIVALENT
  • SAFETY CRITICAL ELEMENTS IDENTIFICATION
  • SYSTEM BOUNDARY AND OBJECT CLASSIFICATION
  • MATERIAL MANAGEMENT AND SPARING

 

MAINTENANCE SYSTEMS

  • RELIABILITY CENTRED MAINTENANCE
  • RELIABILITY, AVAILABILITY, MAINTAINABILITY (RAM)
  • FAILURE MODE AND EFFECT CRITICALITY ANALYSIS
  • RISK BASED INSPECTION/EX STRATEGIES
  • PREVENTATIVE/CORRECTIVE MAINTENANCE PROCEDURE SPECIFICATION

WORK PREPARATION/SCHEDULING

  • SAP & MAXIMO MAINTENANCE PLANNING/SCHEDULING
  • SAP PROJECT SYSTEM
  • PRIMAVERA SCHEDULING
  • TURNAROUND SYSTEMS AND PLANNING OPTIMISATION

 

MAINTENANCE STRATEGY

  • ISO 20815 – RELIABILITY MANAGEMENT
  • EN 60300 – RELIABILITY CENTRED MAINTENANCE
  • GENERIC AND BESPOKE EQUIPMENT STRATEGIES FOR API/ISO EQUIPMENT CLASSES
  • LONG TERM MANNING, EQUIPMENT STRATEGIES

Reliability Engineering

Reliability Engineering underpins everything that we do at Metron. We have a diverse team of reliability engineers with foundations in electrical, instrumentation and mechanical engineering.

We recognise that clarity on the causes of equipment downtime and unavailability is essential if world class uptime is to be achieved and maintenance costs are to be minimised. Metron have the skills, tools and expertise to manage your reliability needs.

RELIABILITY ASSESSMENT

  • RELIABILITY CENTRED MAINTENANCE
  • FAILURE MODE AND EFFECT CRITICALITY ANALYSIS
  • LIFE CYCLE COST ANALYSIS
  • PROJECT RELIABILITY ASSESSMENT
  • BAD ACTORS DATA AND ANALYSIS
  • SPOTFIRE, TABLEAU, BI-CYCLE ANALYSIS
  • BAD ACTORS ANALYSIS
  • MAINTAINABILITY STUDIES

 

LEARNING FROM INCIDENTS

  • ROOT CAUSE ANALYSIS
  • FAILURE REPORTING, ANALYSIS AND CORRECTIVE ACTION SYSTEMS
  • DATA MINING AND KNOWLEDGE ELICITATION
  • DESIGN OUT AND MAINTENANCE STRATEGY OPTIMISATION

RELIABILITY MODELLING

  • RELIABILITY, AVAILABILITY, MAINTAINABILITY
  • RELIABILITY BLOCK DIAGRAMS
  • LIKELIHOOD OF FAILURE CALCULATIONS
  • DYNAMIC CRITICALITY/CHOKE MODELLING
  • FAULT TREE ANALYSIS
  • MARKOV/BAYESIAN MODELLING
  • MONTE CARLO SIMULATION

Safety Engineering

Safety and Reliability engineering go hand in hand. Effective safety and risk management systems have the dual benefit of increasing operating efficiency and therefore are very good for business.

Metron understand this and our engineers can create or improve your safety systems, registers and documentation in line with legislation and best practice.

LEARNING FROM INCIDENTS

  • ROOT CAUSE ANALYSIS
  • INCIDENT REPORTING, ANALYSIS AND CORRECTIVE ACTION SYSTEMS
  • DATA MINING AND KNOWLEDGE ELICITATION
  • DESIGN OUT AND MAINTENANCE STRATEGY OPTIMISATION

 

SAFETY ASSESSMENT

  • HAZARD IDENTIFICATION (HAZID)
  • HAZARD & OPERABILITY (HAZOP)
  • IEC 61508 – SAFETY INTEGRITY LEVEL ASSESSMENT (SIL)
  • FAILURE MODE & EFFECT CRITICALITY ANALYSIS (FMECA)
  • FAULT TREE ANALYSIS
  • BOW TIE ANALYSIS
  • CUMULATIVE RISK ANALYSIS

SAFETY DOCUMENTATION

  • SAFETY BARRIER ASSESSMENT
  • SAFETY CASE CREATION AND TECHNICAL REVIEW
  • SAFETY SYSTEM SUPPORT AND SPECIFICATION
  • RELIABILITY CENTRED MAINTENANCE STRATEGY
  • RISK MANAGEMENT PROCEDURES AND SYSTEMS